Packaging Machine Controller
Programmable Packaging Machine Controller
SS-PLC-V3
The SS-PLC-V3 controller by System Software is a dedicated controller designed for the Form fill seal / Vertical Form fill seal machine control. This controller is pre-programmed to control the operations of the pneumatic pouch packaging machines. This Controller is has direct interface to machine’s operations making it simple, robust and ready-to-use solution for automation of the VFFS Packaging Machines.
Specifications:
| Parameter | Details |
|---|---|
| Operating Voltage | 24VDC, 5W |
| Digital Outputs | 16x digital outputs PNP 2 x high speed & high current outputs for Clutch Brake Control |
| Digital Inputs | 10x digital inputs PNP |
| Communication | 1 x RS232 Modbus RTU |
| Timings | 10ms and 1ms resolution settable timers |
| Interface | Interface with standard HMI over Modbus RTU protocol |
| Size | 209mm x 111mm x 45mm ( L x W x D ) |
| Mounting | Wall Mount on M3 x 4 screws |
Key Features:
- Dedicated Control Action: Controller is specifically designed to control the operations of the VFFS packaging machine.
- HMI Integration: An intuitive user-friendly interface for easy operation and control.
- Flexible Programming: The machine logic can be changed and customized as per the requirement.
- Robust Design: Designed to perform well over a long period in industrial settings.
- High Current Outputs: Direct switching of DC solenoid coils, clutch and brake coils.
Applications:
1. Clutch Brake Auger Filler VFFS Packaging Machines:
Output List
- Film Pulling – via VFD / Stepper Drive
- Horizontal Sealer Jaw
- Vertical Sealer Jaw
- Batch cutter
- Perforation cutter
- Nitrogen gas flushing
- Printer
- Unwinding Motor
- Alarm Output
- Auger Filler Clutch
- Auger Filler Brake
- Screw Feeder Conveyor
Input List
- Start Push-Button
- Stop Push-Button
- Photomark sensor
- Unwinding motor start sensor
- Unwinding motor stop sensor
- Material Level Sensor
- Emergency Stop Switch
- Paper end Sensor
- Auger Pulse-Counter / Encoder / Fork Sensor
Settable Parameters
- Film length
- Photomark delay and blanking time
- Jaw operation delay and on-time
- Batch cutter operation delay, on-time and strip count
- Perforation cutter operation delay, on-time
- Printer operation delay, on-time
- Unwinding motor time-out delay
- Nitrogen gas flush operation delay, on-time
- Auger Counts / Auger On-Time
- Filling sequence – Fill before seal / Fill after seal
Functional parameters are recipe-wise settable. The user can create his recipes based on the pouch length and seal requirements.
2. Volumetric Cup-Filler VFFS Packaging Machines:
Output List
- Film Pulling – via VFD / Stepper Drive
- Horizontal Sealer Jaw
- Vertical Sealer Jaw
- Batch cutter
- Perforation cutter
- Nitrogen gas flushing
- Printer
- Unwinding Motor
- Alarm Output
- Disc Motor
- Feeder Conveyor
Input List
- Start Push-Button
- Stop Push-Button
- Photomark sensor
- Unwinding motor start sensor
- Unwinding motor stop sensor
- Material Level Sensor
- Emergency Stop switch
- Paper end sensor
- Disc Proxy Sensor
Settable Parameters
- Film length
- Photomark delay and blanking time
- Jaw operation delay and on-time
- Batch cutter operation delay, on-time and strip count
- Perforation cutter operation delay, on-time
- Printer operation delay, on-time
- Unwinding motor time-out delay
- Nitrogen gas flush operation delay, on-time
- Disc Drop Count, Disc operation delay, Disc operation mode – continuous / intermittent
- Filling sequence – Fill before seal / Fill after seal
Functional parameters are recipe-wise settable. The user can create his recipes based on the pouch length and seal requirements
3. Piston Filler Packaging Machines:
Output List
- Film Pulling – via VFD / Stepper Drive
- Horizontal Sealer Jaw
- Vertical Sealer Jaw
- Batch cutter
- Perforation cutter
- Nitrogen gas flushing
- Printer
- Unwinding Motor
- Alarm Output
- Piston Cylinder forward stroke
- Piston Cylinder reverse stroke
- Feeder Conveyor
Input List
- Start Push-Button
- Stop Push-Button
- Photomark sensor
- Unwinding motor start sensor
- Unwinding motor stop sensor
- Material Level Sensor
- Emergency Stop switch
- Paper end sensor
- Piston cylinder home position reed switch
- Piston cylinder forward position reed switch
Settable Parameters
- Film length
- Photomark delay and blanking time
- Jaw operation delay and on-time
- Batch cutter operation delay, on-time and strip count
- Perforation cutter operation delay, on-time
- Printer operation delay, on-time
- Unwinding motor time-out delay
- Nitrogen gas flush operation delay, on-time
- Piston Drop Count, piston operation delay
- Filling sequence – Fill before seal / Fill after seal
Functional parameters are recipe-wise settable. The user can create his recipes based on the pouch length and seal requirements
FAQs:
Packaging Machine Controller(SS-PLC-V3)
What is a programmable packaging machine controller?
A programmable packaging machine controller is used to automate and customize the
operations of VFFS machines, allowing users to modify machine logic based on different
packaging requirements and product types.
What makes the SS-PLC-V3 controller suitable for pneumatic VFFS packaging machines?
The SS-PLC-V3 is specifically designed for pneumatic pouch packaging machines and offers
direct interface control, ensuring smooth operation of clutch, brake, and solenoid-based
mechanisms.
Does the SS-PLC-V3 support clutch and brake control?
Yes, the controller features 2 high-speed, high-current outputs specifically designed for
clutch and brake control, making it ideal for auger filler and mechanical drive systems.
Can this controller be used with different filling systems?
Yes, the SS-PLC-V3 supports multiple filling systems such as auger filler, volumetric cup
filler, and piston filler, providing flexibility for various packaging applications.
How does the SS-PLC-V3 improve packaging machine efficiency?
It improves efficiency by offering precise timing control, customizable recipes, and direct
control over machine components like sealing jaws, cutters, and feeders, resulting in
consistent and high-speed packaging operations.