
Packaging Machine Controller
Packaging Machine Controller
SS-PLC-V4
The packaging machine controller SS-PLC-V4 controller is a dedicated controller designed for the VFFS machine control. This controller is pre-programmed to control the bagging and filling systems used in the packaging machines. The controller has been suited to be used for all variants of the Form-Fill-Seal machines with different filler systems.
Specifications:
| Parameter | Details |
|---|---|
| Operating Voltage | 24VDC, 3W |
| Digital Outputs | 16x digital outputs PNP 1 x pulse train output NPN type for motor control |
| Digital Inputs | 10 x digital inputs PNP |
| Communication | 1 x RS232 Modbus RTU |
| Timings | 10ms and 1ms resolution settable timers |
| Interface | Interface with standard HMI over Modbus RTU protocol |
| Size | 120mm x 65mm x 110mm ( L x W x D ) |
| Mounting | 35mm DIN Rail Mount |

Key Features:
- Dedicated Control Action: Controller is specifically designed to control the operations of the VFFS packaging machine.
- HMI Integration: An intuitive user-friendly interface for easy operation and control.
- Flexible Programming: The machine logic can be changed and customized as per the requirement.
- Robust Design: Designed to perform well over a long period in industrial settings.
Applications:
Linear Weigher Packaging Machines:
Functions and Parameters Output List
- Film Pulling – via VFD / Stepper Drive
- Horizontal Sealer Jaw
- Vertical Sealer Jaw
- Batch Cutter
- Perforation Cutter
- Nitrogen Gas Flushing
- Printer
- Unwinding Motor
- Dump Request
- Alarm Output
- Funnel Stroker
- Timing Memory Bucket
Functions and Parameters Input List
- Start Push-Button
- Stop Push-Button
- Photomark Sensor
- Unwinding Motor Start Sensor
- Unwinding Motor Stop Sensor
- Material Ready
- Emergency Stop Switch
- Air-Pressure OK Switch
- Paper End Sensor
- Jaw Close Sensor


VFFS Control Action:
Settable Parameters
- Film Length
- Photomark Delay and Blanking Time
- Jaw Operation Delay and On-Time
- Batch Cutter Operation Delay, On-Time and Strip Count
- Perforation Cutter Operation Delay, On-Time
- Printer Operation Delay, On-Time
- Unwinding Motor Time-Out Delay
- Nitrogen Gas Flush Operation Delay, On-Time
- Timing Bucket Operation Delay and On-Time
- Filling Sequence – Fill Before Seal / Fill After Seal
- Settable Number Of Material Dumps In 1 Pouch

Functional parameters are recipe-wise settable. The user can create his recipes based on the pouch length and seal requirements.
The SS-PLC-V4 provides a easy and reliable control to automate the operations of the vertical form fill and seal machine which are fitted with linear weighers.
FAQs:
Packaging Machine Controller
What is a packaging machine controller used for in VFFS machines?
A packaging machine controller is used to automate and control operations of Vertical Form
Fill Seal (VFFS) machines, including film pulling, sealing, cutting, and filling processes for
efficient packaging.
Is the SS-PLC-V4 controller compatible with all types of VFFS machines?
Yes, the SS-PLC-V4 is designed to work with different variants of VFFS machines and can
be customized to suit various filler systems like linear weighers and other dosing systems.
What functions can be controlled using this packaging machine controller?
It can control key operations such as film pulling, horizontal and vertical sealing, batch
cutting, perforation cutting, nitrogen gas flushing, printing, and unwinding motor control.
Can the packaging machine controller be customized for different packaging requirements?
Yes, the controller offers flexible programming and recipe-based settings, allowing users to
adjust parameters like pouch length, sealing time, and filling sequence based on specific
product needs.
Does the SS-PLC-V4 support HMI and automation system integration?
Yes, it supports RS232 Modbus RTU communication and can be easily integrated with HMI
systems for real-time monitoring, control, and parameter adjustments.
